Students are tasked with designing and fabricating a vehicle that can be sold to a manufacturing rm for mass production and targets the weekend autocross racer. The wpi formula sae team would like to thank everyone involved in this. Alan nye coordinatorfaculty mentor justin lachausse project leader. The final design selected during phase 2, and developed in detail during phase 3, was manufactured and installed. University of southern queenslands 2008 formula sae society of automotive engineers or. Doc also thought moving to metric was a good idea but i am. I thought it was on the sae formula site in resources, but i couldnt find it there. Formula sae paddle shift system ucf department of eecs. Design and optimization of an fsae car 2017 by christian. Static events design report cost report business case presentation dynamic events. The competition is judged based on the engineering, performance, and cost of a formula style car designed to be produced in a small 3000 unit production run. If you chose to employ the standard attenuator design, then testing is not required and there is no need to submit test data specific to your car.
Looking forward, the selected batteries will arrive, and construction of the accumulator will commence next semester. Sample design report in the writing guidelines for engineering and science students. The final design included a single three phase electric motor capable of up to 100kw peak with a limited slip differential, and a mass reduction of almost 45% over the previous powertrain, meeting the mass goal. Team fsae powertrain has made tremendous strides in the final phase of the senior design process. Rit formula sae data acquisition system preliminary design report dr. As a result the design shown on the right was agreed upon.
Formula sae or fsae is a contest in which students design and produce small formulastyle race cars. Formula sae challenges students to conceive, design, fabricate, and compete with small formulastyle racing cars. Through analysis of the car entered in the 2016 competition, research, feedback from the previous designers, and critiques from the competition judges, optimized designs were developed. Any bom or part fca converted into pdf and submitted as electronic data shall not be accepted. While the vehicle did not compete at this years competition, it was the groups intention to have a functioning vehicle which can participate in the 2017 competition. Air flow optimization through an intake system for a. Design of the university of akrons 2015 fsae electric vehicle braking system. Timeline fall 2014 obtain design requirements and create chassis to meet these requirement. Air flow optimization through an intake system for a single cylinder formula studentfsae race car. Report of student formula project shigenori hashida tohoku university formula team abstract in 20, tohoku university took part in student formula japan for the first time and entered the electric car class, which is established this year. Suspension the first step to designing the suspension is picking out the ideal set up. The formula sae competition is organized by the society of. The final task of this objective was to create subroutines for the software program of the first objective to have the hc11 send a message to the pc if the measured temperature went outside the stated limits. Design of the university of akrons 2015 fsae electric vehicle braking system nicholas d.
The final step was manufacturing and assembling all. In addition to its technological contributions, ametist invests actively in knowledge transfer to the european industry of computeraided timing analysis and design. The engine block contains a six speed sequential transmission that is normally shifted using the foot of the motorcycle driver. For team fsae suspension, phase 4 was largely spent in the student machine shop. Those years of experience have provided the team with many lessons in the art and science of race car design, from which many successful vehicles have been produced. Design and optimization of an fsae frame, suspension, and. Executive summary creating web pages in your account. Designed around current formula sae car must be able to transfer over to future fsae car. The teams intent is design and fabrication of a rugged and marketable offroad vehicle. Formula sae final report free download as pdf file. Rotors the front rotors are from a yamaha banshee 300 due to their compatibility with the front hubs, master cylinders, and caliper design. This report presents a design of a temperature measurement and display system that incorporated the motorolla 68hc11 microcontroller, simply referred to here as the hc11. Analysis, design and development of electric fsae racing car.
My plan was to present in metric for the design event just to save the judge asking me to convert that to metric during the design event. The design judges have already seen your vehicles resume in the form of your design report. This caliper is capable of producing more than the requisite force on the rotors, while still remaining small enough for packaging. Fsaeengine team 2016 design, ergonomics, manufacturing and.
Design, analysis and testing of a formula sae car chassis. Purpose of the safe design report the purpose of this safe design report is to specify the hazards relating to the architectural component of the design of this structure that create a risk to the health and safety of persons who are to carry out any construction work on the structure. The design will then be published on the fsae website. This project used an uncompleted fsae racecar that was analyzed by the group.
Submitted to the faculty of worcester polytechnic institute in partial fulfillment of the requirements for the degree of bachelor of science by. The electronic data file shall be submitted in the. Bin l 001579 shoulder width, horizontal curvature, and stopping sight distance. Space limitations and engine components shown in left and middle images restricted header design to the outlet wrapping around to the side of the chassis. Final layout drawings of system and subsystems 3 3. Design competition for engineering students from around the world. All of these activities occurred in parallel with a final completion date of june 11, 2012. The final design was a tubularframed and skinned cart with a flat wooden.
The teams primary objective is to design a safe and functional vehicle based on rigid and torsion free. The 20 11th student formula sae competition of japan. The team has been given the task of iterating on the successful fsae 2014. Although this brochure outlines the key features of a design report, always check whether your lecturer, or. Parts redesigned three major parts needed to be redes. Various forums on fsae also discussed the importance of having quality team. The final version of the cost tables incorporating this information shall be issued at the beginning of june, and their details shall be frozen at this time. In order to design a good racing car, the conditions which the car will be exposed at has. Salinas university of missouri rolla abstract this paper is an introduction to formula sae fsae suspension and frame design based on the experience of the design team at umrolla. This report documents the entire design process including the final manufacturing plan, the.
Moreover, it is expected that the academic dissemination of the ametist research results will in. The steering system uses a manual rackandpinion mounted to the base of the frame. Ucem high voltage battery design for electric vehicle. University of alberta f ormula sae on boarding package.
Objectives theesults r to the right were gathered from. We were able to obtain a free copy of lotus suspension analysis software from lotus engineering. In the final sections of the report the manufacturing of the pedal box and rotors. As a team, baja xv must design, build, test, promote and race a vehicle within the limits of the rules while generating financial support for the project. Chapter 3 documents the findings of the 2008 vehicle analysis. Vms deliverables include the documented final design along with fabricated parts and spares for all four corners of the car. Objectives theesults r to the right were gathered from setting up each configuration separately. University of alberta design report introduction the university of alberta has been a competitor in the formula sae competition since 1999. After the tube has been notched, it is then deburred using a metal file. For the first time in the teams short history, the design is an evolution of the previous car rather. You do not have the required permissions to view the files attached to this post.
Thermal analysis and computational fluid dynamic analysis will. Pdf the entire process of designing the frame of formula student for student formula team. It contains information about all the design aspects of the vehicles subsystems. Exhaust optimization for viking motorsports formula sae team. This was the design report of our teams project designing and manufacturing single seat offroad racing vehicle. Some key questions that have been raised from year to year in designing fsae cars at cornell university are. Your feedback will be important as we plan further development of our repository. Cylinders 14 and 23 connect at the first collectors 20. Exhaust optimization for viking motorsports formula sae. Introduction to formula sae suspension and frame design edmund f. The purpose of the design report is to prepare you for your future profession. Introduction to formula sae suspension and frame design. Please reference your june 30 letter requesting design approval and nonstandard feature approval for the subject project. Introduction the gault nature reserve gnr in montsainthilaire of mcgill university is a private.
The fsae competition is sponsored by the society of automotive engineers sae. The final part that was redesigned was the front hubs for the car. Fsae michigan accepts 120, all vying for that first place trophy. To complete this project, a working 3d model and corresponding blueprints were created.
Race report formula sae, 811 may 20, brooklyn, michigan. Many hours were spent in the manufacture of the components of the proposed suspension system. Design of a suspension system for a formula student. At some point, i remember finding a guide about design report drawings written by a judge. As mentioned, the report that follows will provide detailed explanations and calculations, accompanied by their complimentary graphs, charts or figures to help clarify each step of the design process of this project listed above. Teams spend 812 months designing, building, and preparing their vehicles for a competition. Excel files submitted as electronic data must not be converted to pdf. As shown in figure 1, the design included a temperature sensor connected to one of.
Based on these learnings, a lot of stress was laid on having a proper team structure. The competition is scored based on a number of aspects such as. Redesign of an fsae race cars steering and suspension. The degree of success of the final design will be evaluated based on how well it. Pats corner design reports formula student germany. Along with meeting the clubs requirements, design also had to satisfy. Fsaeengine team 2016 design, ergonomics, manufacturing.
In the final configurations, f03fcoref03f has been used for the front bulkhead support region and f 4. As this phase, and the semester, comes to an end, our team has complete manufacturing of the majority of components and hammered out a very clear path forward for future work in all project aspects. Design and optimization of a fsae vehicle a major qualifying project report. The impact attenuator form must still be submitted as is proof your design matches the standard design. Dynamic events 625 points acceleration 100 points a 75m straightaway designed to test the vehicles straight line acceleration. Fsae 2015 chassis and suspension final report fiu department. Each subteam should in some way tie into the cars overall design goal. Geometry of final suspension design shown in solidworks. The purpose of this mqp was to design and manufacture a new frame and suspension for use in the 2018 fsae competition.
Erin ebsch, jenna kudla, calvin obrien, and bridget quick fall 2012 121112 abstract the university of michigan baja team designs, builds, tests, and races an off road race vehicle. Design of the university of akrons 2015 fsae electric vehicle. The report also covers hazards associated with other stages. Report of student formula project shigenori hashida tohoku university formula team abstract. The second semester was spent on final design touches, assembly, and testing. This tool was used to optimize the geometry as shown in figure 1. In this report, the overall design process for a formula sae vehicle will be. The june 2017 project scoping report final design report identifies the following nonstandard features to be retained. We will start this task separating the elements of the car that have influence on the design of the. Formula sae fsae is a worldrenowned collegiate design competition that allows engineering students an opportunity to gain valuable experience designing, engineering, and fabricating an openwheel racecar.
The goal for this project was to design a steering system for the 2006 fsae car to address all the shortcomings of previous designs, yet retain the low cost, manufacturability, and low weight. Writing engineering design reports the structure and process of writing a design report design report writing is an important skill for engineers. I thought it was on the sae formula site in resources, but i. Many hours were spent in the manufacture of the components of the proposed. This report serves to document the entire process from initial background research to final recommendations for improvement to the final design. While at competition, teams are judged in several categories which are organized into static and dynamic events.
Challenges challenged with 5v output of tivac development board o swapped mcu to arduino uno challenged with learning how to properly create a schematic on eagle with no library files for some parts o had. Capstone deliverables include a validated final design, report and prototype display. The judges always ask us about the goals of the car. The objective of the baja sae competition is to design an offroad vehicle capable of enduring the rough terrain. The engine block contains a six speed sequential transmission that is. The fsae 2017 results were analyzed from the endurance event to see how much. Along with meeting the clubs requirements, design also had to satisfy formula student automotive engineering fsae rules. Design 200 points in the spring, an eight page design report is submitted by the team, and at competition judges evaluate the teams vehicle based on engineering effort and intent of design.
Formula sae paddle shift system senior design ii report group 5 group members. The purpose of this project was to design and produce the pedal box assembly for the electric formula sae racecar teams 2016 racecar. University of maine formula sae 20112012 engine design report abstract formula sae is an international design competition held annually by the society of automotive engineers. Expedited shipping orders must be placed by 1pm cst to ship sameday. Must comply with all fsae powertrain and internal combustion rules theoal g of the engine team is to develop a reliable powertrain system by increasing the powertorque of the engine and decreasing the overallweight of engine components. The university of maine has prepared a formula style car featuring a chromoly space frame. This is an official page of formula sae, a program of sae international. Formula racing at uc davis is a student design team challenged to design, build, and race a formula style electric vehicle for the 202014 fsae competition. The report will include the pros and cons of each competitors vehicle, followed by the testing on the panel stiffness as compared to the steel pipe, which came from the. In performing the testing and design, my laboratory partner and i divided the work in.
Steering system design for an fsae car illinois institute of technology 6 2016 introduction in this document it is presented the design of a new steering system for the iit fsae race car developed each year at the illinois institute of technology. The challenge to the design team is to develop a prototype car that best meets the fsae vehicle design goals and which can be profitably marketed. Fsae design event scoring some insight into the process the design and developmental process of a fsae car is a complex process. Pdf baja sae utep 2014 design report team jaabaz, vit. The push to metric is because i think since most of the judges are going to be from europe they will be much more familiar with metric units. The goal of this years major qualifying project mqp was to design a vehicle capable of withstanding the baja sae competition challenges. Design of the university of akrons 2015 fsae electric. Baja sae design report university of colorado boulder.
These cars are judged in a series of static and dynamic events. Fsae design judging a student guide for understanding the process during design judging your team will be interviewed. This report explains objectives, assumptions and calculations made in designing a go kart. Formula sae final report steering auto racing scribd. Meeg 402010 chassis design report 2017 fsae senior design. This design made use of the hc11s analogtodigital ad converter and the serial subsystems. Page 2 of 8 fsae design event scoring some insight into the process the design and developmental process of a fsae car is a complex process. In the future, the vehicle dynamics senior design team. This final design is shown previously in figure 12 x being the figure that shows the. Continually we will start with the design of our steering system. We came to the conclusion that in order to design and manufacture a car suitable for an international competition, we need at least a years time. Rit formula sae data acquisition system preliminary design. As a result, out of the numerous countries in which fsae competitions are conducted, we chose italy as the event dates gave us just the right amount of time.
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